I had the good fortune to check out one of the very first methane digestors in Middlebury, VT in the early 1980s. This was back when I was young and teaching wind and solar at Goddard College at the Social Ecology summer program. It was at Foster Brothers Dairy where my co-instructor, architect Bill Maclay, had arranged a tour.
That design was basically a big swimming pool of cow poop slurry with a big inner tube like sheet of rubber covering the whole thing to keep the air out, it's an anaerobic process, and the methane gas mixture in. You'd add more slurry in one side and they had a lower wall on the far side that would overflow and keep the volume constant. Very simple in concept.
The rubber sheet would fill with gas from the bubbling slurry and go up to the rafters every day. Then they'd turn on a modified Diesel generator set to provide power to the electric utility on peak hours from the gas generated. They also had an interesting de-watering system for the spent slurry that would leave behind this very fine decomposed straw material that could be reused as bedding for the dairy animals.
An excellent article with details, including some photos, of this pioneering effort below.
Vermont Manure Digestion Pioneers Cash in on Organic Growing - Manure Manager Magazine
"Back in the early 1980s, the dairy operated only one of 26 anaerobic digesters in the United States, but sometimes it really pays to be first off the mark. While the methane gas generated from an anaerobic digester is often touted today as the main potential cash cow for a farm business because of its ability to work as an energy source to generate power, Foster Brothers Dairy has cashed in on the composting potential of the separated solids manufactured from the digestion process.
The solids generated from the dairy’s digester, combined with separated solids and manure from other farms, are composted on a 10-acre site on the dairy and are the foundation of a well-established organic soil, compost and growing mix business. The dairy owners started this business venture in 1989 on an old barn site."
And something new in today's NY Times. As if it's a new idea.
Converting Methane Gas from Manure Into Electricity - NY Times - 23 Sep 08
" 'We realized we could help meet a customer demand for renewables, help solve a manure management problem and make these farmers more financially secure,' said Steve Costello, a spokesman for Central Vermont Public Service.
Four Vermont dairy farms are producing electricity for the utility, and two more are expected to be online by year’s end, Mr. Costello said. The utility hopes to add six more farms by 2010.
Residents and businesses that get their electricity from the program pay a premium of 4 cents a kilowatt hour above the typical rate of 12.5 cents. Most of that money goes to the farmers, who must purchase their own equipment, which can run up to $2 million per farm. Most farmers expect to make back their investment in 7 to 10 years."
And this just in. A neighborhood anaerobic digester in Minneapolis, Minnesota?
Linden Hills Power and Light
"Why did you choose to pursue anaerobic digestion?
Anaerobic digestion can be an integral part of the solution to two of the most pressing environmental concerns in urban centers: waste management and renewable energy.
In the anaerobic digestion process, specialized bacteria decompose organic matter (leaves, grass, tree clippings, food waste, pet waste, paper that's been in contact with food; items high in moisture) in an oxygen-depleted environment to produce biogas and a stable solid.
Each of these products can be used for beneficial purposes to close the loop in organic waste management. Anaerobic digestion has been successful in reducing the volume of waste going to landfill, decreasing emissions of greenhouse gases and creating organic fertilizer.
That design was basically a big swimming pool of cow poop slurry with a big inner tube like sheet of rubber covering the whole thing to keep the air out, it's an anaerobic process, and the methane gas mixture in. You'd add more slurry in one side and they had a lower wall on the far side that would overflow and keep the volume constant. Very simple in concept.
The rubber sheet would fill with gas from the bubbling slurry and go up to the rafters every day. Then they'd turn on a modified Diesel generator set to provide power to the electric utility on peak hours from the gas generated. They also had an interesting de-watering system for the spent slurry that would leave behind this very fine decomposed straw material that could be reused as bedding for the dairy animals.
An excellent article with details, including some photos, of this pioneering effort below.
Vermont Manure Digestion Pioneers Cash in on Organic Growing - Manure Manager Magazine
"Back in the early 1980s, the dairy operated only one of 26 anaerobic digesters in the United States, but sometimes it really pays to be first off the mark. While the methane gas generated from an anaerobic digester is often touted today as the main potential cash cow for a farm business because of its ability to work as an energy source to generate power, Foster Brothers Dairy has cashed in on the composting potential of the separated solids manufactured from the digestion process.
The solids generated from the dairy’s digester, combined with separated solids and manure from other farms, are composted on a 10-acre site on the dairy and are the foundation of a well-established organic soil, compost and growing mix business. The dairy owners started this business venture in 1989 on an old barn site."
And something new in today's NY Times. As if it's a new idea.
Converting Methane Gas from Manure Into Electricity - NY Times - 23 Sep 08
" 'We realized we could help meet a customer demand for renewables, help solve a manure management problem and make these farmers more financially secure,' said Steve Costello, a spokesman for Central Vermont Public Service.
Four Vermont dairy farms are producing electricity for the utility, and two more are expected to be online by year’s end, Mr. Costello said. The utility hopes to add six more farms by 2010.
Residents and businesses that get their electricity from the program pay a premium of 4 cents a kilowatt hour above the typical rate of 12.5 cents. Most of that money goes to the farmers, who must purchase their own equipment, which can run up to $2 million per farm. Most farmers expect to make back their investment in 7 to 10 years."
And this just in. A neighborhood anaerobic digester in Minneapolis, Minnesota?
Linden Hills Power and Light
"Why did you choose to pursue anaerobic digestion?
Anaerobic digestion can be an integral part of the solution to two of the most pressing environmental concerns in urban centers: waste management and renewable energy.
In the anaerobic digestion process, specialized bacteria decompose organic matter (leaves, grass, tree clippings, food waste, pet waste, paper that's been in contact with food; items high in moisture) in an oxygen-depleted environment to produce biogas and a stable solid.
Each of these products can be used for beneficial purposes to close the loop in organic waste management. Anaerobic digestion has been successful in reducing the volume of waste going to landfill, decreasing emissions of greenhouse gases and creating organic fertilizer.